Hot Water Generation System
PLATEX Heat Exchanger Based Systems for achieving optimal performance across various industries including Pharmaceutical, Chemical, Oil and Gas, Food and Beverage, and HVAC.
PLATEX offers customized skid-mounted heat exchanger-based systems (HES) as innovative heat transfer solutions for various key thermal applications across process industry sectors. These heat transfer skids are designed as a subset complimenting the main process plant.
The primary application of the Heat Exchanger based Systems (HES) is for large-scale instantaneous hot water generation for various plant operations. PLATEX offers customized heat exchanger designs for critical applications, including Acid Heating, Emulsion Heating, and heat recovery from waste condensate. These systems can be tailored for a wide range of industries, such as pharmaceuticals, HVAC, hotels, hospitals, steel, textiles, food processing, beverage processing, breweries, dairy, healthcare, and many other allied sectors.
PLATEX heat exchanger-based systems (HES) are primarily utilized for heating, cooling, condensation, and related operations, enabling efficient thermal energy use and significant savings on power costs.
PLATEX heat transfer skids consist of a range of heat exchangers—such as PHE, STHE or a combination of both; integrated with pumps, valves, and suitable automation for ease of operation. PLATEX ensures that high-quality components are used in these systems. The heat exchangers are manufactured from various materials, including high-grade stainless steel, nickel alloys, Hastelloy, duplex, Alloy 20, titanium, and tantalum, tailored to the fluid properties and process requirements.
These skid-mounted heat exchanger-based systems (HES) offer customers advantages like energy efficiency, improved energy utilization, higher productivity due to continuous plant operation, reduced downtimes, and lower maintenance costs.
– PLATEX is a leading supplier of hot water systems for industrial-scale operations, offering versatile and compact hot water generation solutions.
– We provide highly efficient instantaneous hot water generation using energy-efficient heat exchangers, including Funke gasketed or brazed plate heat exchangers and Ecoflux* corrugated tube heat exchangers.
– Our hot water systems can be paired with storage (buffer) vessels for semi-instantaneous applications and can be integrated with solar-based water heating systems.
– These systems not only heat water to the desired temperature using low-pressure steam but also maintain that temperature effectively, utilizing automation and controls for improved temperature management.
- Limits efficiency and resource recovery.
- Increases maintenance efforts and operational complexity.
- Leads to radiation losses through hot water storage tanks, reducing efficiency.
- Results in increased steam losses, which can lead to system breakdowns.
- May affect system performance and safety.
- Represents a loss of potential energy savings.
- Condensate Recovery: Enabled by energy-efficient heat exchangers, improving overall efficiency.
- No Regular Monitoring Required: Simplifies operations and reduces maintenance needs.
- Effective Insulation: Prevents heat loss, enhancing energy efficiency.
- Economically Suitable: Supports continuous operation without breakdowns, reducing overall costs.
- Proper Fluid Separation: Ensures no mixing of fluids, maintaining system integrity.
- Optimal Energy Utilization: Maximizes energy efficiency, leading to better performance and savings.
- Pharmaceutical
- Food: Product Heating, CIP- cleaning-in-place processes
- HVAC
- Hospitals
- Hotel
- Textile
- Breweries
- Instantaneous Hot Water Availability: Provides hot water for fluctuating process loads and urgent demands.
- Reduced Energy Consumption: Designed with heat exchangers that have high heat transfer rates and efficiency.
- Low Cost of Ownership: An economical solution regarding initial capital, installation, operation, and maintenance costs.
- Reliability for Sensitive Processes: Maintains accurate temperatures for heat-sensitive applications.
- Compact and Efficient: Requires up to 75% less space for installation compared to conventional hot water tank heating systems (direct or indirect).
- Customizable Skid-Mounted Systems: Designed to meet specific process scales and customer requirements.